Coating midziyo chinhu chakakosha uye chakakosha chikamu chemazuva ano maindasitiri ekugadzira masisitimu. Inoshandiswa zvakanyanya mumaindasitiri akadai semotokari, midziyo yemumba, Hardware, kuvaka ngarava, mainjiniya michina, fenicha, uye njanji yekufambisa. Basa rayo repakati ndere kuisa machira zvakaenzana pamusoro pezvishandiso zvekugadzira kugadzira ekudzivirira, aesthetics, uye anoshanda machira. Nekuda kwemamiriro ekushanda akaomarara mukuita kwekupfeka, ayo anosanganisira kubuda kwemhepo, zvinwiwa, hupfu, kuita kwemakemikari, kuomeswa kwepamusoro-tembiricha, uye zvinhu zvinopisa, zvinhu zvinoshandiswa mukugadzira michina yekupotera zvinofanirwa kuve zvakavimbika mukuita uye kuchinjika kuti ive nechokwadi chekushanda kwakagadzikana kwenguva refu, kupfekedzwa kwemhando yepamusoro, uye kuchengetedzwa kwekushanda.
Kusarudzwa kwezvinhu zvine musoro zvemidziyo yekupotera kunoda mainjiniya kuti anzwisise zvizere maitiro ekuita kwezvinhu zvakasiyana-siyana uye kuita mitongo yakazara zvichienderana nemamiriro ekushandisa emidziyo, maitiro ezvinodiwa, uye misimboti yehupfumi. Vagadziri vekugadzira mitsara yekugadzira vanozoongorora mutoro uye zvinhu zvinodiwa zvezvakajairwa zvinoenderana nechimiro chekushanda kwemidziyo yekupfekedza, kuongorora kushanda kwezvinhu zvakasiyana mumidziyo yekupfekedza, uye zvakanakira nezvayakaipira, uye kupa mazano akazara uye maitiro ekusimudzira ekusarudza zvinhu.
I. Chimiro Chekutanga uye Zvikamu Zvikuru zveCoating Equipment
Coating midziyo inowanzo ine pretreatment system, coating supply system, spraying equipment, conveyor system, drying equipment, recovery system, ventilation and exhaust system, uye control system. Chimiro chacho chakaoma, uye nzvimbo yekushanda yakasiyana. Imwe neimwe sisitimu inoita mabasa akasiyana, inoda zvinhu zvakasiyana.
Iyo pretreatment system inosanganisira tembiricha yakanyanya, hunyoro hwepamusoro, uye makemikari akasimba anoparadza.
Iyo yekupfapfaidza system inosanganisira yakakwirira-kumhanya kuyerera kwemhepo, yakakwira-voltage electrostatic, uye magetsi ekuburitsa njodzi.
Iyo conveyor system inofanirwa kutakura huremu hwezvishandiso uye kushanda kwenguva yakareba.
Kuomesa midziyo inosanganisira kupisa-kupisa uye nyaya dzekuwedzera kupisa.
Iyo ventilation system inoda corrosion-resistant uye anti-kuchembera pombi uye mafeni maumbirwo.
Iyo tsvina gasi kurapwa uye coating kudzoreredza system inofanirwa kubata zvinopisa, zvinoputika, kana zvinoparadza zvakanyanya magasi neguruva.
Nokudaro, kusarudzwa kwezvinhu kunofanira kuenderana nemamiriro chaiwo ekushanda kwenzvimbo imwe neimwe inoshanda, pasina nzira imwe chete-yakaenzana-yese.
II. Misimboti Yekutanga Yekusarudzwa Kwezvinhu muCoating Equipment
Pakusarudza zvinhu zvezvikamu zvakasiyana, zvinotevera zvakakosha zvinofanirwa kuteverwa:
1.Kokutanga Corrosion Resistance
Sezvo maitiro ekuputira achiwanzo sanganisira corrosive media senge acidic uye alkaline mhinduro, organic solvents, coatings, uye ekuchenesa maajenti, zvinhu zvacho zvinofanirwa kuve neakanakisa kemikari corrosion resistance kudzivirira ngura, perforation, uye kuparara kwechimiro.
2.High Temperature Resistance kana Thermal Stability
Zvishandiso zvinoshanda mumakamuri ekuomesa anopisa kana masimbi ekupisa zvinofanirwa kunge zvine simba rekupisa, kunaka kwekuwedzera kwekuwedzera kwemafuta kuenderana, uye kuramba kupisa kuchembera kutarisana nekushanduka kwetembiricha uye kuvhunduka kwekupisa.
3.Mechanical Simba uye Rigidity
Zvimiro zvinotakura zvikamu, masisitimu ekusimudza, mateki, uye zvinotakura zvinofanirwa kuve nesimba rakakwana uye kuramba kuneta kuti ive nechokwadi chekushanda kwakagadzikana pasina deformation.
4.Smooth Surface uye Easy Kuchenesa
Midziyo yekuputira inotapukirwa nekuputira, guruva, uye zvimwe zvinosvibisa, saka zvinhu zvinofanirwa kunge zvine nzvimbo yakatsetseka, yakanaka yekunamatira kuramba, uye nyore kuchenesa zvivakwa kuti zvifambise kugadzirisa.
5.Good Processability uye Assembly
Zvishandiso zvinofanirwa kunge zviri nyore kucheka, kukwirisa, kukotama, kudhinda, kana kuita kumwe kugadziridzwa kwemuchina, kuchinjika kukugadzira uye kusangana kwezvimiro zvakaoma zvemidziyo.
6.Pfeka Resistance uye Hurefu hwehupenyu
Zvikamu zvinogara zvichishanda kana kudhumhana zvinofanirwa kuve nekupfeka kwakanaka kuramba kuti uwedzere hupenyu hwesevhisi uye kuderedza kuwanda kwekugadzirisa.
7.Magetsi Insulation kana Conductivity Zvinodiwa
Kune electrostatic spraying midziyo, zvinhu zvinofanirwa kunge zvine yakanaka magetsi ekudzivirira zvivakwa; nepo zvidziviriro zvepasi zvinoda zvinhu zvine yakanaka conductivity yemagetsi.
III. Ongororo Yekusarudzwa Kwezvinhu Zvikuru Zvikamu muCoating Equipment
1.Pretreatment System (Degreasing, Rust Removal, Phosphating, etc.)
Iyo pretreatment system inowanzoda kurapwa kwekemikari yenzvimbo dzebasa nepamusoro-tembiricha acidic kana alkaline zvinwiwa. Iyi nharaunda inoodza zvakanyanya, zvichiita kuti kusarudzwa kwezvinhu kuve kwakanyanya kukosha.
Material Recommenditions:
Stainless Simbi 304/316: Inowanzo shandiswa kuphosphating uye degreasing matangi nemapombi, ine yakanaka asidhi uye alkaline kuramba uye corrosion kuramba.
Plastic Lined Steel Plates (PP, PVC, PE, nezvimwewo): Inokodzera nharaunda dzine acidic zvakanyanya, ine mutengo wakaderera uye yakasimba corrosion kuramba. Titanium Alloy kana FRP: Inoita zvakanaka munzvimbo dzinopisa uye dzinopisa zvakanyanya asi nemutengo wepamusoro.
2.Spraying System (Otomatiki Spray Pfuti, Spray Booth)
Kiyi yekupfapfaidza midziyo ndeye atomizing yekuputira, kudzora kuyerera, uye kudzivirira kuunganidzwa kwependi uye njodzi yekubuda kwemagetsi.
Material Recommenditions:
Aluminium Alloy kana Stainless Simbi: Inoshandiswa kupfapfaidza dzimba dzepfuti uye chiteshi chemukati, ichipa yakanaka corrosion resistance uye lightweight zvivakwa.
Injiniya Plastics (semuenzaniso, POM, PTFE): Inoshandiswa pakuputira zvinhu zvinoyerera kudzivirira pendi kugwamba uye kuvhara. Anti-static Composite Materials: Inoshandiswa kumadziro emba yekupfapfaidza kudzivirira kuungana kwakamira kunogona kutungamirira kupfarivari uye kuputika.
3.Conveyor System (Tracks, Hanging Systems, Chains) Mitsara yekuputira inowanzoshandisa chain conveyors kana pasi roller conveyors, iyo inotakura mitoro inorema uye inoshanda kwenguva yakareba.
Material Recommenditions:
Alloy Steel kana Heat-treated Steel: Inoshandiswa kune sprockets, cheni, uye mateki ane simba rakakwirira uye yakanakisa kupfeka kuramba.
Low-alloy Wear-resistant Simbi: Inokodzera nzvimbo dzine kupfeka kwakanyanya, sekutenderedza njanji kana zvikamu zvakarerekera.
Yakakwirira-yakasimba Injiniya YePlastiki Slider: Inoshandiswa mukuderedza friction uye buffering masisitimu kuderedza ruzha uye kuwedzera kushanda kwakatsetseka.
4.Drying Equipment (Hot Air Furnace, Drying Boxes) Nzvimbo yekuomeswa inoda kuenderera mberi kwekushanda kune tembiricha kubva ku150 ° C-300 ° C kana kunyange yakakwirira, ine zvido zvepamusoro zvesimbi inopisa kugadzikana.
Kurudziro Yezvinhu: Simbi isingadzivirirwe nekupisa (semuenzaniso, 310S):
Inogona kumira kupisa kwakanyanya pasina deformation kana oxidation.
Carbon Steel + High-temperature Coatings: Inokodzera pakati kusvika yakaderera-tembiricha yekuomesa tunnel, inodhura-inoshanda asi nehupenyu hupfupi zvishoma.
Refractory Fiber Insulation Layer: Inoshandiswa mukati memadziro ekudzivirira kudzikisa kurasikirwa nekupisa uye kunatsiridza kugona kwesimba.
5.Ventilation uye Exhaust System
Inoshandiswa kudzora kuyerera kwemhepo, kudzivirira kupararira kwezvinhu zvine chepfu uye zvinokuvadza, uye kuve nechokwadi chemusangano wakachena uye kuchengetedzwa kwevashandi.
Material Recommenditions:
PVC kana PP Ducts: Inopesana neasidhi uye alkaline gasi corrosion, inowanzoshandiswa kune acid mhute uye alkaline mhute kupera.
Stainless Steel Ducts: Inoshandiswa kutakura kudziya kwakanyanya kana pendi ine solvent-ine magasi.
Fiberglass Fan Impellers: Yakareruka, isingadziviriri, uye inokodzera makemikari ekuputira nharaunda.
6.Kudzorera uye Kurasa Gasi Kurapa Zvishandiso
Munguva yehupfu yekuputira uye solvent-based coating process, guruva uye volatile organic compounds (VOCs) inogadzirwa, inoda kupora uye kucheneswa.
Material Recommenditions:
Carbon Steel ine Spray Coating + Anti-corrosion Coating: Inoshandiswa kudzoreredza mabhini uye makamuri ekubvisa guruva, inodhura-inoshanda. Stainless Simbi Sefa Shells: Inokodzera nharaunda dzine yakanyanya solvent concentration uye yakanyanya organic corrosion.
Activated Carbon Bins uye Catalytic Combustion Devices: Inosanganisira maitiro ekupisa kwepamusoro-soro uye inoda simbi inodzivirira kutonhora kwepamusoro kana simbi.
IV. Zvakatipoteredza uye Dziviriro Zvinhu muKusarudzwa Kwezvinhu
Coating workshops kazhinji anotarisana nenjodzi dzinotevera:
Kupisa uye Kuputika kweOrganic Solvents: Zvishandiso zvinofanirwa kunge zvine anti-static uye anti-spark zvivakwa, zvine yakavimbika grounding kubatana.
Njodzi Dzinoputika Dust: Dzivisa zvinhu zvinowanzoitika kuunganidzwa kweguruva kana kupisa, kunyanya munzvimbo dzakapoteredzwa.
Yakasimba VOC Emission Control: Kusarudzwa kwezvinhu kunofanirwa kufunga nezvekuchengetedza kwezvakatipoteredza uye kudzivirira kusvibiswa kwechipiri.
High Humidity kana Corrosive Gases: Shandisa anti-oxidation, anti-corrosion, uye zvinhu zvinodzivirira mamiriro ekunze kuderedza michina yekugadzirisa frequency.
Paunenge uchigadzira, vanogadzira tambo yekugadzira yekupotera vanofanirwa kufunga nezve kusarudzwa kwezvinhu, dhizaini, zviyero zvekuchengetedza, uye mamiriro ekushanda pamwe chete kudzivirira kudzokororwa kazhinji uye njodzi dzekuchengetedza.
V. Economic and Maintenance Thinking muKusarudza Zvinhu
Mukugadzirwa kwemidziyo yekuputira, hazvisi zvese zvikamu zvinoda zvinodhura zvemhando yepamusoro. Iyo inonzwisisika zvinhu gradient kumisikidzwa ndiyo kiyi yekudzora mitengo uye kuve nechokwadi chekuita:
Kune nzvimbo dzisiri dzakakosha, inodhura-inoshanda kabhoni simbi kana mapurasitiki enguva dzose anogona kusarudzwa.
Kune nzvimbo dzinopisa kana kudziya kwakanyanya, zvinhu zvinovimbika zvinodzivirira uye zvinopisa zvakanyanya zvinofanirwa kushandiswa.
Kune zvikamu zvinogara zvichipfekwa, zvinotsiviwa zvinodzivirira kupfeka zvinogona kushandiswa kuwedzera mashandiro ekugadzirisa.
Tekinoroji dzekurapa kwepamusoro (sekupfapfaidza, anti-corrosion coatings, electroplating, oxidation, nezvimwewo) inonatsiridza zvakanyanya mashandiro ezvishandiso zvakajairika uye inogona kutsiva zvimwe zvinodhura zvigadzirwa.
VI. Remangwana Rekuvandudza Mafambiro uye Material Innovation Directions
Nekufambira mberi kwemaindasitiri otomatiki, mirau yezvakatipoteredza, uye kugadzirwa kwakasimba, kusarudzwa kwezvinhu zvekushandisa zvekupfeka kunotarisana nematambudziko matsva:
Zvishandiso zvakasvibira uye Zvinoenderana Nezvakatipoteredza
Nyowani yakaderera-VOC kuburitsa, inogona kudzokororwa, uye isina-chepfu simbi uye isiri-simbi ichave huru.
High-Performance Composite Materials
Iko kushandiswa kwefiberglass-yakasimbiswa mapurasitiki, kabhoni fiber composites, uye mamwe anozozadzisa synergistic yekusimudzira yekureruka, corrosion resistance, uye kusimba kwechimiro.
Smart Material Applications
“Smart zvinhu”ine tembiricha inonzwa, induction yemagetsi, uye yekuzvigadzirisa pachayo zvishoma nezvishoma ichaiswa kumichina yekupotera kuvandudza otomatiki mazinga uye fungidziro yekutadza.
Coating Technology uye Surface Engineering Optimization
Laser cladding, kupfapfaidza plasma, uye humwe hunyanzvi hunosimudzira kushanda kwepamusoro kwezvinhu zvakajairwa, kuderedza mutengo wezvinhu uku uchiwedzera hupenyu hwesevhisi.
Nguva yekutumira: Sep-15-2025
